Clamshell Packaging

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Clamshell packaging is one of the most widely used packaging designs in retail contexts, though it can be impractical in the distribution of industrial or commercial products in large numbers. Read More…

Clamshell Packaging Clamshell packaging is a common product packaging design that features a folded piece of clear plastic (or two pieces) with fused edges and molded or stamped faces.

Leading Manufacturers

Greeneville, TN  |  423-638-1284

With our longstanding history of being at the top of the market we are committed to bringing our customers only the best in quality, service and reliability. We will work with you from the first steps of the process all the way to the finished product that suits your needs. We are driven and strive to make your experience with us the best it could possibly be. Our contract packaging is among the best that the market has to offer!

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Valk Industries, Inc. $$$

Garden Grove, CA  |  800-394-4776

The Aaron Thomas Company is an award winning supplier of quality contract packaging benefits. Aaron Thomas’ high speed automated capabilities allow you to bring your inventory to market in less time and with higher quality. If you need fast and affordable quality servicing then you need the Aaron Thomas Company. Please call today or go to ATC’s website for full descriptions.

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Aaron Thomas Company, Inc. $$$

Morrisville, PA  |  855-888-3626

Tenco is a Contract Packaging Company operating with a mission to provide ultimate customer service. As a contract packager, we serve as an extension of your internal manufacturing operations, and a value-added partner in your product supply chain. It is our goal to provide the highest level of quality to bring your products to market in the most cost-effective manner possible.

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Tenco Assemblies, Inc $$$

Lyons, NY  |  315-946-9777

At Ruspak, devotion to contract packaging, blister packaging, pharmaceutical packaging, medical packaging, cosmetics packaging and consumer product packaging is taken to new levels. Taking great care, we design a package to meet the high standards of all our customers.

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Ruspak $$$

Denver, CO  |  800-262-6789

Contract packaging of shelf stable food & non-food products. Organic and A.I.B. GMP Certified. Food supplement pouched sets, capsule & tablet blister-form fill, bottling, organic encapsulation, vertical & horizontal flow wrapping, literature wrapping for bulk mail, skin packs, blister, shrink-wrap, bundling, collating, kitting, retail displays, rework, quality inspections & fulfillment.

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Western Innovations $$$
placeholder image Valk Industries, Inc. Aaron Thomas Company, Inc. Tenco Assemblies, Inc Ruspak Western Innovations

Small quantities of consumer products like light bulbs, batteries, toys, small electronics, automotive supplies, cleaning supplies, videos and many other products are packaged in clamshell packaging. Clamshell packaging became popular with manufacturers because it solves many of the challenges presented by the shipping, distribution and sale of consumer products.

Clamshell packaging is inexpensive and effective. It is lightweight yet durable, so it saves on shipping costs without compromising the safe transportation of products. The plastic faces of clamshell packaging can be easily molded to fit around the contours of the products they contain, which makes the package's contents easily visible to consumers. Once placed on retail center shelves, clamshell packages are theft-resistant; most clamshell plastic is too durable to be damaged by hand, and fused clamshell edges often cannot be opened without sharp tools.

Clamshell packaging is designed using a molding or stamping process. Manufacturers can choose between two designs. When two pieces of plastic are used, one or both pieces are either molded to fit the contours of the product or stamped with a shape that provides enough clearance for the product. After being shaped, the two pieces are fused together at the edges. When one piece is used, a long strip of plastic is molded or stamped on one or both ends of the strip and then bent at or near its middle.

The edges are then fused together, except at the fold, which becomes a hinge. While clamshell packaging has proved to be an excellent packaging solution for manufacturers, it has inspired headlines for how difficult it can be for consumers to open. In 2007, the American Dialect Society listed "Wrap Rage," the emotional experience of trying to open clamshell packaging, as one of the most useful new terms of the year.

Consumer Reports, a popular magazine that reviews consumer products, began awarding hard-to-open products packaged in clamshells with "Oyster Awards" in 2006. The American Consumer Product Safety Commission estimated that in 2004, more than 6,000 people required hospitalization after trying to open clamshell-packaged products; the risk of hospitalization may deter some consumers from purchasing products packaged in clamshells.

Clamshell Packaging Informational Video